production teak furniture in Jepara by mr. Jones

production info

production Jepara furniture Indonesia

QUALTY OF MATERIALS

To make fine furniture it is necessary to start with the best of materials.

Teakwood:
1. Only 60 years old plantation grown* wood of 'First Quality' (Mutu Pertama) supplied by the Indonesian Government forestry agency (Perum Perhutani) is used in the manufacture of our furniture.
2. Wood is selected for consistency of color within each piece of furniture and is free of voids, checks or major discoloration.
3. All wood is kiln dried to a maximum of 12% moisture before machining and assembly of the furniture.
4. Teakwood used in our products is certified by the Indonesian Government to be plantation grown.

teakwood

FASTENERS AND HARDWARE:

1. All hardware is made of high quality stainless steel.

2. All screws and bolts are of non-corroding material.

3. Standard fasteners are manufactured to DIN standards (German industrial standards).

4. All hinges and drawergliders used in the production of bathroom or indoor are from the high quality brands Hafele http://www.hafele.de or Blum http://www.blum.com/gb/en/index.php

blum fittings Hafele

5. All faucets and sinks delivered with our bathroom vanities are from the brand TOTO, http://www.toto.co.id/

MANUFACTURING

Manufacturing quality practices are rigorously followed though the entire process.
Construction and Assembly: Individual components are manufactured to exacting standards by skilled craftsmen.

1. Structural components are tightly fitted together with the time proven mortise and tenon or dowel joinery techniques. Nails and brads are never used to secure joints.
2 Moving joints (e.g. folding chairs and tables) are pre-assembled and tested to assure the movement works smoothly and the fasteners are secured so they will not loosen during transport and normal use.
3. Glued joints are fully bonded with a premium grade weather resistant polyurethane furniture adhesive to assure structural integrity for generations.

FINISHING

1. Finishing begins even before the assembly stage. Wooden components are sanded to remove rough spots and assure clean, tight fitting joints.
2. After assembly, each piece is cleaned and all excess glue is removed. The assembly is adjusted for level footing and edges and corners are sanded round to provide a well-finished, comfortable feel.
3. Final finishing employs a three-step process. 320-grit sandpaper is used in the final sanding stage. This produces the smooth, velvety touch that fine teak is known for.
4. The finished piece is then thoroughly cleaned with compressed air to remove dust particles from the surface. To ensure that the smooth surface of the wood is preserved, the cleaning process is totally dry

PACKING AND HANDLING

All pieces are packed tightly in cardboard with appropriate blocking inside the carton to prevent shifting. Irregular shaped pieces are wrapped with corrugated carton-board.
Mirrors and glass are protected by triplex and plastic.
All pieces are protected from weather or other damage before and during loading for transport.

WARRANTY

Mr. Jones teak furniture products are guaranteed against defects in materials and workmanship for a period of 2 years from the date of delivery. Mr. Jones will replace or repair such items that become unserviceable due to defects in material or workmanship. This warranty does not apply to damage from misuse, neglect, alteration, normal wear and tear, loss or damage due to transport of the goods.